
Productive Services is an Education and Training Institution in operation since 1996 that specializes in Plastics Training.
We serve companies in the Plastics Industry Sectors and make a point of investigating and understanding their Organizational development requirements in order to supply plastics training courses to meet those requirements competitively, on time, first time.
Our commitment remains to address the technical skills gaps in the Plastics Manufacturing and related Industries Nationally – i.e. from the shop-floor to management levels.
We are passionate about assisting all learners become part of a fully skilled workforce and strive to offer skills training programs that are meaningful, complete and effective.
We have clustered unit standards that make sense being together from a work and learning view points. Some training institutions have split the unit standards up into minuscule bunches, making up many meaningless skills programs on their own, each with its own substantial price tag and time usage.
Productive Services is a MERSETA accredited training provider, assessment and moderation provider for Plastics Manufacturing with various manufacturing technologies, such as injection moulding, blow moulding, extrusion, etc.
Our courses and Skills Training Programs are registered and accredited as well.
Assistance in Engineering and Plastics Manufacturing with:
• New and existing product design, development and specifications
• Equipment selection and plant improvements and development
• Project Management from concept through to implementation
• Audits, measurements, trouble shooting and problem solving
• Repairs and Maintenance approaches, scheduling and implementation
• Personnel development and coaching
• World Class Manufacturing approaches and techniques
• Achieving meaningful productivity gains
• Education & Training Skills Program / Learnership in Plastics Manufacturing - NQF Level 2
• Quality Performance in Plastics Manufacturing – NQF 2
• Quality Performance in Plastics Manufacturing – NQF 2
• Production and Raw Material Technology in Plastics Manufacturing – NQF 2
• Production Technology in Plastics Manufacturing – NQF 2
• Quality Performance in Plastics Manufacturing – NQF 3
• Production and Raw Material Technology in Plastics Manufacturing – NQF 3
• Production Technology in Plastics Manufacturing – NQF 3
• Setting Plastics Production Equipment – NQF 3
• Setting Plastics Production Equipment – NQF 4
• Setting Plastics Production Equipment – NQF 5
• Setting Injection Moulding Education & Training workshop NQF Levels 3, 4, 5
• Setting Extrusion Blow Moulding Education & Training workshop NQF Levels 3, 4, 5
Note: All the above are also available in the MERSETA
Voucher Implementation Project (VIP)

A. Routsis Associates, Inc. - Developing Fully Skilled Workforces for the Plastics Industry A. Routsis Associates develops and provides technology-driven training solutions for the plastics industry. Our products deliver effective, high quality in-house training for all plastics personnel. We are proud to offer a state-of-the-art plastics training library featuring high quality digital video, 3D animation and practical, up-to-date information.
Topics include Injection Molding, Blueprint Reading, Mold Design & Moldmaking, Plastic Part Design, Molding Machine Hydraulics, SPC, Injection Molding Machine & Injection Mold Maintenance, Health & Safety Training and more. We also offer training implementation assistance with our unique, customized Training Assurance Plan, etc. With over 20 years of training experience in the plastics industry, A. Routsis Associates knows the 6 critical factors that can make or break your company's in-house training program.
The range of software programs for interactive industry training from A Routsis Associates is available from Productive Services, who sells and supports these training programs. The programs can either be purchased outright or used online over the internet. As many as 67 education and training institutions worldwide and over 2000 plastics companies use this software.
• It is a realistic modern alternative to currently available training methods. Direct face-to-face interaction can also be incorporated to support the on-line training.
• On-line education & training methodology presents an effective and realistic way of motivating exposure and interaction with computers.
• It’s available 24/7, wherever there is Internet connectivity. It presents an excellent opportunity to directly and speedily train many individuals, and can be 60% faster than conventional training methods.
• It’s effective and clear with attractive illustrations, text, audio, live footage, simulation exercises and examples.
• It’s a structured system with performance monitoring, reports and certification.
• There is a vast choice of training software programs, which are competitively priced and cost effective.
1. Entry LevelProduction Packers and operators |
2. Intermediate LevelMould set-up crew, machine minders, maintenance personnel |
3. High LevelProduction Setters and Technicians |
4. Design LevelPlasticians and engineers |
Introduction to Injection Moulding |
Decoupled moulding |
Intelligent moulder |
Plastic part design |
IM basics |
Injection Mould set-up |
RJG's eDART |
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Maths for moulders |
Mould design and Mouldmaking |
The effects of mould filling, gating & weldlines |
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Process control systems |
Understanding processing parameters |
The effects of shrinkage, warpage and part ejection |
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Trouble shooting defects |
Establishing an IM process |
IM Hydraulics |
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Understanding Plastics |
Processing for Profit |
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IMould Maintenance |
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IM M/C Maintenance |
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All the above-mentioned training modules are also available individually Online or on CD-ROM, plus more!
Injection Molding 101 |
Injection Molding 102 |
Injection Molding 103 |
Scientific Molder Package |
Injection Molding Maintenance Technician Package |
Design Engineer Package |
Molding Guru Package |
Lean Manufacturing Expert Training Package |
All the abovementioned packages are also available individually Online or on CD-ROM, plus more!
Other available services
• Pre-Assessments
• Learnerships
• Recognition of Prior Learning
• Assessments
• Moderation
• Consultancy
• Management Coaching
• Training material sourcing
Jorge Silva
Tel No.: +27 31 262 7380
Mobile: +27 82 459 0946
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